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Water flow and sump design. What turnover is optimal?

Discussion in 'General Discussion' started by Will E, Dec 2, 2009.

  1. Will E

    Will E

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    My system is a 135 gal tank and I am designing a sump that is 55 gal. I have read turnover rates should be between 7 and 10 times the total system volume. That means on the high end I would need about 1850 GPH turnover and 1300 GPH on the low end if these are correct assumptions.
    I plan on using a siphon-based surface skimmer with an overflow box and have calculated a 6 to 7 inch drop with a 1" tube should provide 900 GPH. In addition, I will continue to use my Cascade 1200 that turns the water over at about 300 GPH (I think). And a hang-on filter that turns about 120 GPH over (I think). Subtracting for some losses, the total turnover will be about 1300 GPH (not including the protein skimmer...do you count that too?).
    Anyhow, the total turnover for my system at these flow rates should be about 7 times the volume of the entire system.
    Because I have not yet built my sump yet, it is not too late to change sizes to increase or decrease the flow rate. Will the flow I have calculated be suffiecient or is it too much? I plan on building a reef in my system and just want to do things right.
     
  2. nuccatree

    nuccatree

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    With a 135, I would look at an overflow box on each end and forget about the HOB filter. The sump will do a better job plus it will make the tank look cleaner. Go with a Mag 12/18 with a Y split in the center of tank. An 18 would put you into the right range. Also take a look at getting a couple korilla for the dead spot areas to reduce the red algae potential. Just my 2 cents
     
  3. matt the fiddler

    matt the fiddler Inactive User

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    for a tank that size i would definatly NOT use a siphon.. I have seen many of them either go out, or nearly go out- even with aqualifter style pumps (equip failure.. or algae/ detritus clogging the suctuion line.. very easy to have happen

    There are many people in the club who can help you drill your tank including myself.. or you can purchace a kit your self. glass holes . com i believe is ok for cheaper glass drill bits. make sure it isn't tempered.

    ALSO for a 1" bulkhead.. don't rely on more than 300 gph flow per 1" bulkhead, and always have at least 2 drains. they can put 900 out. how many things do you want to leave up to Murphey's law, and how loud do you want your tank to be?


    also, FWIW I believe sump size/ skimmer size has as big of a role...
    my rule of SUMP turnover is how much your skimmer can process, and definatly no more.. less is probably ok. I think a Mag 5-7 might be enough... unless you are pumping up a flight of stairs (I use a mag 7 as a return on my 185, when the second backup pump goes in- a lot of that flow will be diverted)

    Nucca said good things.. but remember.. flow turnover is a random saying kinda like watts per gallon - its so vague it doesn't really work well. I think it depends on your rock work, type of flow, flow direction... and more importantly your corals needs. if you are cramming in LR you will need a LOT more flow than an open scape. As your corals grow you will need more.

    So, help us help you. What type of livestock will go in? how much rock, will it be stacked against a wall? (please don't) unless your coral is getting ripped or sand bed turned updisedown.. more gentle dissipated flow is always better.
     
  4. Will E

    Will E

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    Thanks for all of the advice. I am going to use it to help determine how to complete the design and build my sump system.
    The return pump I have to use is an IWAKI WMD40RLXT. It produces 1200 GPH at 4 foot with a max height of 15.4 feet. I am pumping from basement up to first floor (about 8-10 feet). The in/out is a single 1" line. I am not sure what the flow rate will be at 8-10 feet however.  
    Matt, it sounds like drilling the tank is the way to go. I don't know how easy that will be at this point. The system (except the sump) is all filled and running and is only 4" from the wall. I hate to tear down and would freak if I broke the tank. The siphon I am designing will not alow for sump overflow in the event of return pump failure and also will be designed to maintain suction in the event their is a water inflow issue from clogs or lack of water. The return pump will also be switched with a sump float. I definitely think you both made a good point about using two drains. I also think that after the sump is up and going...it would be more easy for me to use it as temp storage in case I have to drill the tank. I have no idea if the glass is tempered unfortunately.
    I was wondering about leaning the rock on the glass...thanks for the input on that. I just finished rearranging my rock after reading that. I think I am also going to try to put as many things in the sump as possible to keep it out of the display tank (except a couple of powerheads).
    Again, I really appreciate all of the input and advice and hope to be able to use as much of it as possible for my own set-up.
     
  5. matt the fiddler

    matt the fiddler Inactive User

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    glad to help.
    i didn't realize it was all running...   that pump looks like it is border line... you might be perfect.. might have to raise your sump up on a table..     water level in sump to celing height+ subfloor height+ water level height above floor + drag for plumbing..   then on this chart (in GPM)

    if you have normal basment celing height- you are fine it looks like..   you can always raise the sump on a stand if you have to.
       [​IMG]
     
  6. nuccatree

    nuccatree

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    Another thing to consider is what is being mentioned on another thread at this time about acrylic rods. You can actually drill the rock and insert the rods so they will be touching the glass instead of the rock. This will also allow for water flow behind the rock and not create dead spots and also allowing you to rockscape on a more vertical angle. When looking at the sump as well, make sure that you have backup protection in place in case of power outages so the water doesn't just dump on the floor in your basement. A smaller sump under the tank, might be a better way to go.
     
  7. Will E

    Will E

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    The graph is great. I know practical applications don't always follow mathematical calculations, but they are good places to start. I think I should be fine with the distance. My basement is only 7' to the joists with 8" joists. Top of display tank is 50" off floor. If I do as suggested and raise the sump on a stand/table, I can gain at least 3'. This should keep my pumping distance to less than 8'. I like it.
    I don't think I should have a problem with overflow onto the ground. The skimmer box will only go a max of 1" into the surface water of my display. Given my tank size, there is only 5.6 gallons per inch in the tank. I plan on leaving about a 7-10 gallon deadspace in my sump which will allow for a powerfailure in the pump that should easily accept the 5.6 gallon overflow. Also, I plan on creating a float with a valve in the skimmer box to close off the siphon if the water falls short due to a clog in the slots or low water in my tank due to a power failure. When the water level goes down, so will the float ball and the valve will close off the siphon in the tank. The overflow box is being designed to have a water chamber for the other end of the siphon so it remains in the water as well. This design should prevent a loss of siphon. Lastly, should the drain for the overflow box become plugged, the level of the water will rise until the pressure of the siphon equalizes with the tank water level. When the drain begins again, the siphon will start back up on its own.
    I have allowed for a 7" drop on the siphon with a one inch diameter. The math says the distance and size should create a water flow of 900 GPH. It will actually be less than that due to some mechanical losses and other determining factors...but, as with the pump...it is someplace to start.
    As suggested in a previous response, allowing for two skimmers would be a good idea and I will just have to readjust my calcs to get the flow I am looking for. It sounds from what some of you have been saying that 900 GPH is a good target for this system but to spread it out into a couple of outlets in the tank to prevent excessive turbulance and noise.
    My plan is a modification of the plans on the following site:
    http://www.cichlid-forum.com/articles/diy_overflow.php
    I also like the idea of using the rods to raise the rock. This would have many benefits in the system and they could be hidden easily enough if kept low enough.
     
  8. nuccatree

    nuccatree

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    Don't forget about the water in the to/from lines to the sump. A 1" pipe will hold wuite a bit of water for a 7' drop as well as a 3/4" line returning from the pump. I always like to overbuild my ideas just in case. It is great that you are asking b/c it makes everyone learn more, you and me both. It allows you to have someone play devils advocate. I am not a big fan of the shut-off valve to stop flow after two of my failed after a year and a half of use. They are a good idea though, just have to test them frequently to make sure they still work. I didn't and got wet.
     
  9. matt the fiddler

    matt the fiddler Inactive User

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    glad to hear you are thinking of the siphon issue..

    Siphons... lets just say... they havea way of trapping air when you arn't home after running for 12 months and givign you confidence.

    I think it was anthony calfo ??? tht said if is between doign a sump w/ a siphon and no sump- to take the no sump.

    if we can drain off your tank to a tempoary holding for an hour (local club people helping find containers?.. drilling it is pretty easy...... reall really insanly easy, as long as it is't tempered..

    if you drill at the top of the back side.. you won't even have much water weight on it for it to leak... and no unsightly overflow box underneath. you can plumb it with simple pvc elbows in a "makeshift" overflow box. If you want the freedom... takign thigns out and drilling, especially when youa re already moving rock around- might be the easiest long term solution.


     
  10. pwfish

    pwfish Well-Known ReefKeeper Board of Directors Leadership Team GIRS Member

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    So how do you know if the tank has tempered glass?
     
  11. matt the fiddler

    matt the fiddler Inactive User

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    if it is a 135, the sides are likely not.
    one way is to shatter the pane when drilling..
     
    a better way is to check date and make of the tank- do some googling and see the tank records..
    now, Perefecto was bought out recently... and they really don't have any clue on anything.. some were some wern't.. aga/ aqueon and others you can get a little closer on.
    the other way, which I have not tried myself, is to take a polorization lens and look at the glass- it suposidly has a grid you can see if it is tempered.... I would test it on glass known to be tempered first... before drilling.
     
  12. nuccatree

    nuccatree

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    I am going to have to try that out about the polorized glasses. Wish I knew that before my 75 shattered...oops! Learning stuff every day!
     

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